125QJB Deep Well Submersible Pump

Frequency conversion winding design, ensure the motor in 1HZ-50HZ long-term stable conversion operation. Energy saving, longer service life.

1, power supply: three-phase AC 380V (tolerance + / - 5%), 50HZ (tolerance + / - 1%).

2, water quality:

(1) water temperature is not higher than 20 °C;

(2) solid impurities content (mass ratio) is not greater than 0.01%;

(3) PH value (pH) 6.5-8.5;

(4) hydrogen sulfide content is not greater than 1.5mg/L;

(5) chloride ion content is not greater than 400mg/L.

3, the motor is closed or water-filled wet structure, before use the submersible motor cavity must be full of clean water, to prevent false full, and then tighten the water injection, air release bolts, otherwise not allowed to use

4, submersible pump must be completely submerged in the water, the diving depth is not greater than 70m, the bottom of the submersible pump from the bottom of the well is not less than 3m.

5, the well water flow should be able to meet the submersible pump water output and continuous operation, the submersible pump water output should be controlled at 0.7 - 1.2 times the rated flow.

6, the well should be straight, the submersible pump can not be used or dumped, only vertical use.

7, the submersible pump must be matched with the cable according to the requirements, and the external overload protection device. 8, the pump is strictly prohibited without water no-load test machine

 The well submersible pump is a pump suitable for clear water. It is strictly prohibited to dig new wells and pump out mud and sand. The voltage grade of the well pump is 380V/50HZ, and other voltage grades of the submersible motor need to be customized. Underground cables must be waterproof cables and must be equipped with starting equipment, such as distribution box, etc. The starting equipment should have common motor comprehensive protection functions, such as short circuit overload protection, phase loss protection, undervoltage protection, grounding protection and idling protection, etc. In abnormal cases, the protective device should be tripped in time. When installing and using the pump, it must be firmly grounded. It is prohibited to push and pull the switch when the hands and feet are wet. The power supply must be cut off before installing and maintaining the pump. An obvious "anti-electric shock" sign must be set up where the pump is used. Before going down the well or installing the motor, the inner cavity must be filled with distilled water or non-corrosive clean cold water, and the water injection/drainage bolts must be tightened. Fill the pump with water for ground test to lubricate the rubber bearings. The instant start time shall not exceed one second to check whether the direction is correct and consistent with the direction indication. Be sure to pay attention to safety when placing the pump upright to prevent overturning and causing injury. Strictly in accordance with the provisions of the pump lift and flow range of use, to prevent the pump flow at low lift or excessive pull at high lift, resulting in extreme wear of thrust bearings and other components, resulting in motor overload burn. After the pump into the well, the insulation resistance between the motor and the ground shall be measured, which shall not be less than 100MΩ. After the start, observe the voltage and current regularly, and check the motor winding insulation, to see if it meets the requirements; if the pump storage temperature is below the freezing point, the water in the motor cavity should be discharged, so as to avoid the water in the motor cavity freezing and damaging the motor due to low temperature.

The pump part is mainly composed of pump shaft,impeller,diversion shell,rubber bearing,check valve body(optional)and other components.The motor part is mainly composed of base,pressure regulating diaphragm,thrust bearing,thrust plate,lower guide bearing seat,stator,rotor,upper guide bearing seat,sand ring,water inlet section,lead cable and other components.

The main features of the product include:

1.The motor is a water-loaded wet submersible three-phase asynchronous motor,and the motor cavity is filled with clean water for cooling the motor and lubricating the bearing.The regulating diaphragm at the bottom of the motor is used to adjust the expansion and contraction pressure difference inside and outside the body caused by the temperature rise of the motor.
2.In order to prevent the sand particles in the well water from entering the motor,two oil seals are installed at the extension end of the motor shaft,and the sand ring is installed to form a sand prevention structure.
3.In order to prevent the pump shaft from jumping when starting,the pump shaft is connected with the motor shaft through a coupling,and the thrust bearing is installed at the bottom of the motor.
4.The lubrication of the motor and the pump bearing is water lubrication.
5.The stator winding of the motor adopts high-quality submersible motor winding wire,with excellent insulation performance.
6.The pump is designed by computer CAD,with simple structure and excellent technical performance.

(1)Preparation before installation:
1. Check whether the submersible pump meets the usage conditions and scope specifed in the manual.
2. Using a heavy obiect with a diameter equal to the maximum outer diameter of the submersible pump, measure whether the inneldiameter of the wellbore can fit the submersible pump, and measure whether the well depth meets the installation requirements.

3. Check whether the wellbore is clean and whether the well water is turbid. Never use a submersible electric pump to wash the welor pump mud and sand water to avoid premature damage to the submersible electric pump.

4. Check whether the position of the welhead installation clamp is suitable and whether it can withstand the qualty of the entire unit

5. Check if the submersible pump components are complete and installed properly according to the assembly diagram in the manualRemove the filter screen and rotate the coupling to see if it rotates flexibly

6. Unscrew the water screw and fillthe motor cavity with clean, non corrosive water (note. be sure to fil it up), then tighten the waterscrew. After 12 hours of water injection, the insulation resistance of the motor should not be less than 150M Q when measured witha 500V shaking table.
7. Cable joint, cut off a 120mm rubber sleeve from one end of the outgoing cable and the matching cable with an electrician's knifethen stagger the length of the three core wires in a stepped shape, peel off a 20mm copper core, scrape of the oxide layer on theoutside of the copper wire with a knife or sand cloth, and insert the two connected wire ends in palirs.

After tying the layer tightly with fine copper wire, solder it thoroughly and firmly, and sand of any. burrs on the surface. Then, forthe three joints, use polyvester insulation tape to wrap them in a semi stacked manner for three lavers. Wrap the two ends of thewrapping layer tightywith nyion thread,and then use a semi stacked method to wrap the tape for three layers. Wrap the outellayer with high-pressure insulation tape for three layers. Finally, fold the threestrands together and repeatedly wrap them for fivelayers with high-pressure tape. Each layer must be tightly tied, and the interlayer joints must be tight and fimm to prevent water frompenetrating and damaging the insulation, After wrapping, soak in water at room temperature of 20 ’c for 12 hours, and measurethe insulation resistance with a shaking table, which should not be less than 100M Ω

The attached cable wiring process diagram is as follows:

8. Use a multimeter to check whether the three-phase wires are connected and whether the DC resistance is approximately balanced.
9. Check whether the circuit and transformer capacity are overloaded, and then connect the overload protection switch or starting equipment. See Table 2 for specific models, and then
Pour a bucket of water into the water pump from the water pump outlet to lubricate the rubber bearings in the pump, and then place the submersible electric pump upright and steady.
Start (no more than one second) and check whether the steering direction is consistent with the steering sign. If not, swap any two connectors of the three-phase cable.
Then install the filter and prepare to go down the well. If used in special occasions (such as ditches, ditches, rivers, ponds, ponds, etc.), the electric pump must be reliably grounded.

(2)Installation equipment and tools:
1. One pair of lifting chains for more than two tons.
2. A tripod with a vertical height of no less than four meters.
3. Two hanging ropes (wire ropes) that can bear a weight of more than one ton (can bear the weight of a complete set of water pumps).
4. Install two pairs of clamps (splints).
5. Wrenches, hammers, screwdrivers, electrical tools and instruments, etc.

(3)Electric pump installation:
1. The installation diagram of the submersible electric pump is shown in Figure 2. The specific installation dimensions are shown in Table 3 "List of Installation Dimensions of the Submersible Electric Pump".

2. Submersible electric pumps with a head less than 30 meters can be hoisted directly into the well using hoses and wire ropes or other hemp ropes that can bear the full weight of the entire machine, water pipes, and water in the pipes.

3. Pumps with a head of more than 30 meters use steel pipes, and the installation sequence is as follows:
①Use a clamp to clamp the upper end of the water pump part (the motor and water pump have been connected at this time), lift it with a hanging chain, and slowly tie it into the well until
Put the clamp on the wellhead and remove the hanging chain.
② Use another pair of clamps to clamp a pipe, lift it with a hanging chain 15 cm away from the flange, and lower it slowly. Between pipe flange and pump flange
Put the rubber pad in place and tighten the pipe and pump evenly with bolts, nuts and spring washers.
③ Lift the submersible pump slightly, remove the clamp on the upper end of the water pump, tie the cable firmly to the water pipe with a plastic tape, and slowly tie it down until The clamp is placed at the wellhead.
④Use the same method to tie all water pipes into the well.
⑤After the lead-out cable is connected to the control switch, it is connected to the three-phase power supply.

(4)Things to note during installation:
1. If a jamming phenomenon is found during the pumping process, turn or pull the water pipe to overcome the jamming point. If various measures still do not work, please
Do not force the pump down to avoid damage to the submersible electric pump and the well.
2. During installation, a rubber pad should be placed at the flange of each pipe and tightened evenly.
3. When the water pump is lowered into the well, it should be placed in the middle of the well pipe to prevent the pump from running against the well wall for a long time, causing the pump to vibrate and the motor to sweep and burn.
4. Determine the depth of the water pump to the bottom of the well according to the flowing sand and silt conditions of the well. Do not bury the pump in the mud. The distance from the water pump to the bottom of the well is generally not less than 3 meters (see Figure 2).
5. The water entry depth of the water pump should be no less than 1-1.5 meters from the dynamic water level to the water inlet node (see Figure 2). Otherwise, the water pump bearings may be easily damaged.
6. The lift of the water pump cannot be too low. Otherwise, a gate valve needs to be installed on the wellhead water pipeline to control the pump flow at the rated flow point to prevent the motor from being overloaded and burned out due to large flow rates.
7. When the water pump is running, the water output should be continuous and even, the current should be stable (under rated working conditions, generally no more than 10% of the rated current), and there should be no vibration or noise. If there is any abnormality, the machine should be stopped to find out the cause and eliminate it.
8. When installing, pay attention to the setting of the motor grounding wire (see Figure 2). When the water pipe is a steel pipe, lead it from the wellhead clamp; when the water pipe is a plastic pipe, lead it from the grounding mark of the electric pump.

• 1.After the submersible pump is installed, check the insulation resistance and three-phase conduction from the switch again, check whether the instrument and the connection of the start equipment are wrong, if there is no problem, the trial machine can be started, and observe whether the indicator readings of the instrument exceed the rated voltage and current specified on the nameplate after the start, and observe whether the pump has noise and vibration phenomenon, and put into operation if everything is normal.
• 2.After the first operation of the pump for four hours, the motor should be shut down to test the thermal insulation resistance quickly, and its value should not be less than 0.5 megaohm.
• 3.After the pump is shut down, it should be started after five minutes to prevent the water column in the pipe from being completely reflowed and causing excessive motor current and burnout.
• 4.After the pump is put into normal operation, in order to prolong its service life, it is necessary to check whether the supply voltage, working current and insulation resistance are normal regularly. If the following conditions are found, the pump should be shut down immediately to troubleshoot.
•  
• 1 In the rated condition, the current exceeds 20%.
• 2 The dynamic water level drops to the water inlet section, causing intermittent water.
• 3 The submersible pump has severe vibration or noise.
• 4 The supply voltage is lower than 340 volts.
• 5 A fuse is burned out.
• 6 The water supply pipe is damaged.
• 7 The motor's thermal insulation resistance is lower than 0.5 megaohm.
•  
• Unit disassembly:
• 1.Untie the cable tie, remove the pipeline part, and remove the wire plate.
• 2.screw down the water bolt, put the water in the motor chamber.
• 3.remove the filter, loose the fixed screw on the coupling to fix the motor shaft.
• 4.screw down the bolt connecting the water inlet section with the motor, and separate the pump from the motor (pay attention to the unit cushion when separating, to prevent the bending of the pump shaft)
• 5.the disassembly sequence of the pump is: (see figure 1) water inlet section, impeller, diversion shell, impeller...... check valve body, when removing the impeller, use special tools to loosen the conical sleeve of the fixed impeller first, and avoid bending and bruising the pump shaft in the process of disassembly.
• 6.the disassembly process of the motor is: (see figure 1) place the motor on the platform, and remove the nuts, base, shaft head locking nut, thrust plate, key, lower guide bearing seat and double head bolt from the bottom of the motor in turn, and then take out the rotor (pay attention not to damage the wire package) and finally remove the connecting section and upper guide bearing seat.
• 7.unit assembly: before assembly, the rust and dirt of the parts should be cleaned, and the mating surface and fasteners coated with sealant, and then assembled in the opposite order of disassembly (the motor shaft moves up and down after assembly for about one millimeter), after assembly, the coupling should be flexible, and then the filter screen test machine. Submersible pumps shall be taken out of the well for dismantling and maintenance according to Article 5 after a year of operation, or less than a year of operation but two years of diving time, and the worn parts shall be replaced.

This product is an efficient and durable submersible electric pump, suitable for a variety of environments and applications.In order to ensure the long-term use and stable performance of the product, we suggest that users pay special attention to drying the water in the motor cavity in winter to avoid freezing; in addition, the cable is coiled and tied, and properly stored in an environment without corrosive substances and gases, with a temperature below 40 °C. If the product is not used for a long time, attention should be paid to rust prevention treatment to ensure the life cycle and performance of the product.Whether for industrial use or for home use, this submersible electric pump can provide you with reliable pump service.

1. • Impeller
   • Shaft sleeve
   • Rubber shaft sleeve

   •  Sealing ring

01 Deep well water intake

02 High-rise water supply

03 mountain water supply 

04 tower water

05 Agricultural irrigation

06 garden irrigation

07 river water intake

08 domestic water